Scenario based Risk Management Plan – Methyl Isocyanate chemical factory plant

Scenario: A mid-size city in the Southeast (approximate population 744,000) has several major chemical production facility employers located within 10 miles of the city center. Each facility employs approximately 6,500 workers. One of the chemical producers makes toxic carbamate pesticides using intermediates such as highly toxic Methyl isocyanate (MIC; e.g. Bhopal India catastrophe). The production process for carbamates is very complex and requires careful oversight and monitoring. This facility uses and stores very large quantities MIC such that they keep approximately 1 full year’s supply in the inventory. Part of the production process involves high temperatures and can produce explosive and flammable gases if not carefully monitored and controlled. The process also produces still bottoms and sludge that also must be discharged and disposed. The raw materials and end products are also shipped into and out of the production facility via railcar. The rail lines used carry passenger and cargo trains throughout the day and are within 5 miles of the downtown area.

Report on: how you would suggest managing the risks associated with this scenario. Provide details on “how” you would implement your recommendation and justification for each recommendation. Risk management plan should be specific. for example, “evacuate population within 30Km”.

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